PaperShaveCo.
Disposable Paper Razors
PRODUCT CATEGORY
Sustainability
Circular Design
Personal Care
5 Weeks
DURATION
SOFTWARE
This project reimagines the disposable razor as a fully paper-based, single-use product aimed at reducing plastic waste in personal care. Designed with a flat-pack structure, the razor folds into shape using origami-inspired creases and integrates the blade directly into the form. The entire unit is embedded within its packaging, offering a compact, sustainable alternative to traditional plastic-handled razors.
Design Opportunity
Short Use, Long Impact
Plastic razors are designed for short use but made from long-lasting materials. A disposable product shouldn’t create permanent waste.
Design Opportunity
Short Use, Long Impact
“In the 1990s, Americans discarded 2 Billion Disposable Razors, according to EPA estimates.”
Each represents 10 Million disposable razors
Concept Ideation
2D Sketches
Iterative Development
3D Rapid Protoypes
Form Exploration
01
02
03
Concept Refinement
Functional Development
hero shot of the product
chatgpt one with packaging?
Key Design Features
Design Unfolded
Flat-Packed and Folded
Paper-Based Ergonomics
One Material System
The razor ships and stores flat. Its form is achieved through origami-inspired folds that minimize volume and maximize efficiency.
Despite being made of paper, the origami design preserves the geometry, ergonomics, and grip of a conventional razor handle.
Handle, structure, packaging; all derived from a single sheet of paper, reducing material complexity and simplifying production.
Component Breakdown
Design Unfolded
01
Slot Hang Hole
Attachment Tab
02
Paper Razor
03
04
Razor Cartridges
05
Primary Fold
06
Secondary Fold
Assembly Instructions
07
Contents Table
08
Learning Outcomes
Sustainability and Usability
Through PaperShave Co., I learned to design for sustainability by rethinking everyday disposable products through material innovation. The project strengthened my understanding of lifecycle design, recyclability, and manufacturing feasibility. I gained experience prototyping with paper composites, optimizing form for functionality and foldability, and balancing minimalism with usability and cost efficiency.
